September 3, 2010  


 
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Machine Tool Programs  


Bourn & Koch horizontal hobbing machines

horizontal 6 axis CNC hobbing machines 

Model

Nominal workpiece dia. (mm)

Nominal module (mm)

Max. axial travel (mm)

25H

25 

1

125

100H

125

2.5

500 (810)

200H*

 200 

6.35

1250 (1900)

400H*

 400 

6.35

1250 (1900)

600H*

 635 

8

2540 (3750)

* Optional hob heads available


B&K Fellows gear shaping machines

mechanical stroking and Hydrostroking gear shapers, with mechanical guides or with CNC guides on selected models.

Model

Nominal workpiece dia. (mm)

Nominal module (mm)

Max. stroke length (mm)

10-4

254

6

102

20-4 

508

6

100 (200)

MS300 

300

6.35 

127

MS450

450 

7.25

125

MS650

 450 

 7.25 

125

HS650** 

650 

12.7

200

HS1280** 

1280

12.7

300

* Hydrostroke gear shapers      **Hydrostroke Gearless gear shapers - optional CNC guide



Samputensili H 80-200 series hobbing machines

Designed primarily for demanding automotive and motorcycle gear manufacturing applications, the  80-200 series hobbing machines are ideal for mass producing gears and shafts with diameters up to 200 mm. Download H80-200 series hobbing machine PDF brochure.

Model

Nominal workpiece dia. (mm)

Nominal module (mm)

Max. axial travel (mm)

H 80

80

3.5 / 2.0* 

100 - 300 / 100 - 450

H 140

140

3.5 / 2.0* 

100 - 300 / 100 - 450

H 200

 200 

3.5 / 2.0* 

100 - 300 / 100 - 450

 

 

 

 

* Optional high-speed hob heads available


Samputensili H 250-800 series hobbing machines

The H 250-800 series hobbing machines are designed for demanding automotive applications, like medium-sized (up to 800 mm) ring gears and shafts.  These machins are also suited for industrial drive production.  The reinforced R versions are real workhorses for cutting gears, capable of high stock removal rates -- even when using difficult materials. Download H 250-800 series hobbing machine brochure PDF.

Model

Nominal workpiece dia. (mm)

Nominal module (mm)

Max. axial travel (mm)

H 250

250

4.5

400 / 600

H 250 R 

250 

8.0

400 / 600

H 300 

 300 

6.0

400 / 600

H 400

400

6.0

400 / 600

H 600

 600 

 12.0 

450 / 800

H 600 R

600

18.0

800

H 800

800

12.0

450 / 800

For larger workpieces, see the "invento" series listed below.



Samputensili S-G series horizontal profile grinding machines for external and internal gears

This modular, extremely versatile and universal series is ideally suited to single pass creep feed profile grinding of external spur and helical gears, crown gears and shafts.  Optionally it is also possible to grind internal spur or helical gears. Download S-G series horizontal profile grinding machine PDF brochure.

Model

Nominal workpiece dia. (mm)

Module/profile depth

Max. axial travel (mm)

S 380 G

400 

0.5 - 15 / 52

940

S 380 GX

400

0.5 - 15 / 52

1,290

S 380 GR

400

n/a / 52

940

S 380 GRX

400

n/a / 52

1,290

S 380 GP

400

0.5 -15 / 41

940

S 380 GPX

400

0.5 - 15 /41

1,290



Samputensili S-G Series worm, thread and rotor grinding machines

The S-G series also includes machines to grind worm, rotors and screw threads. Download S-G series horizontal profile grinding machine PDF brochure.

Model

Nominal workpiece dia. (mm)

Max.length  to be ground (mm)

Max. helix angle (degrees

S 680 GW

400

940

+/- 90

S 1000 GW

400

1290

+/- 90

S 3000 GW

400

3600

+/- 90



Samputensili G 400 generating and profile grinding machine

Designed to efficiently mass produce gears and shafts with straight and helical gearings the simple to operate and reliable G 400 generating and profile grinding machine is equipped with the latest drive and tool technology for the efficiency you demand in today's production environment and the flexbility you might need tomorrow. Download the G 400 brochure PDF.

Model

Nominal workpiece dia. (mm)

Module/profile depth

Max. axial travel (mm)

G 400

380

0.7 - 8.0

400



Samputensili G-H series horizontal grinding machines for gears, shafts, worms, rotors and screws

This modular, extremely versatile and universal series is ideally suited to single pass creep feed profile grinding of external spur and helical gears, crown gears, worms, rotors, screw threads and shafts.  Optionally it is also possible to grind internal spur or helical gears. The GT version can also do generating grinding. Download G-H series horizontal grinding machine PDF brochure.

Model

Nominal workpiece dia. (mm)

Module/profile depth

Max. axial travel (mm)

G 500 H

500

0.5 - 22

900

GP 500 H

500

0.5 - 15

900

GT 500 H

400

6.0 (generating grinding)

950

GR 500 H

400

n/a

1,250

GRX 500 H

400

n/a

1,600

GW 360 H

250

n/a

3,600



Samputensili invento gear centers

Mill, turn-mill, hob and grind on one machine, available in three models (HG 1200, HG 1600, HG 2400). Download invento gear center PDF brochure.

Execution for process

Hobbing (milling)

Profile grinding

Generating grinding

Turn-milling

Nominal workpiece dia.

1,200 / 1,600 /2,400

200 with min tool dia h=400 mm up to 2,400

1,200

1,200 / 1,600 / 2,400

Module, max.

35 (40)

40 with tooh height 90, width 145 mm

14.0 depending on application

35 (40)

Helical angle, max.

+ 45 / -90

+ 45 / -90

+ 45 / -90

+ 45 / -90



Samputensili chamfering and deburring machines

Designed as stand-alone chamfer/debur machines or completely integrated with the H series hobbing machines, these machines can be fed by handloading, automated with portals and swivel loaders or fully integrated into your production process. Download the chamfer/debur machine brochure PDF.

Model

Nominal workpiece dia. (mm)

Max. face width (mm)

Max. length of workpiece(mm)

H 250 CD*

15 - 250

4 - 150

450

H 250 CDM*

15 - 250

4 - 250

450

CD 350 H

30- 350

4 - 150

750 / 500***

CDA 250 H

15 - 250

4 - 150

450

CDX 250H

15 - 250

50

70 / 400**

* for hobbing data see  250, ** Automated, *** Gearing at extremity of workpiece


Samputensili shave cutter grinding machines

Model

Nominal workpiece dia. (mm)

Nominal module (mm)

Max. face width (mm)

S 400 GS

400

0.5 - 15

70



Star SU Tool and Cutter Grinding Machines

Choose among universal, special, and economical grinding machines for gear cutting tools, broaches, slab mills, rack cutters, step tools, end mills, orthopedic surgical tools, drills and large diameter carbide tools. Click on model link below to download brochure PDF.

Model

Nominal workpiece dia. (mm)

Max. workpiece length (mm) 

Max. travel Z axis (mm)

Universal

 

 

 

SPG Spline Grinder

3-254

4370 

1480

UTG 600

3-254

3360 

880

UTG 1200

3-254

4370 

1480

UTG 1800 

3-254

4980 

2080

UTG 2400

3-254

5590 

2680

Special

 

 

 

PTG-1 

3-100

530

500

PTG-4*

3-100 

530

500

PTG-6*

3-170 

520 

350 

Compact

 

 

 

CTG-3*

3-100 

530 

 350

Economical

 

 

 

ETGplus* 

3-100

200

350

* available with robotic automation for load-unload applications                  



Sicmat shaving machines

The compact and speedy SICMAT’s RASO 200 gear shaving machine has a slant bed structure that gives it the stiffness of larger machines. Performing well for large manufacturers as well as smaller operations, the RASO 200 has wide variety of options for loading systems,layout and the number of axes. Cycle speed performance and flexibility make this machine ideal for producing automatic gearbox gears, motor cycle gears and pump gears.

A large, open “C” structure makes the RASO 400 one of the most versatile shaving machines available. It can shave shafts and gears in varying sizes. When combined with internal and external automation it can also handle auxiliary operations including: chamfering and deburring and centrifugation (spin off) marking. Due to its power and stiffness, the RASO 400 is ideal for producing gears with large modules and face widths, such as gears for agricultural equipment, earthmovers and industrial vehicles. Click on a model number below to download the RASO 200 or RASO 400 brochure PDF.

Model Nominal workpiece dia. (mm)

Nominal module (mm)

RASO 200

110 -204

0.8 - 3.5

RASO 400

119 - 329

1-8

  - More...
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