+1 (847) 649-1450    

High Precision Cold Forming Solutions for Exceptional Gear Quality

Star SU delivers rolling rack tools engineered for high efficiency, high precision cold forming of gears. Designed for manufacturers who demand accuracy, durability, and repeatable performance, our rolling racks ensure optimal contact ratios with minimal thermal influence, producing cleaner, more consistent gear profiles.

Our advanced tool designs keep grooves free from debris, while axial tapering supports smooth and reliable spline shaft fitting. For operations requiring scale and flexibility, our technology allows for the simultaneous machining of multiple profiles, enhancing throughput and part consistency.

Types

  • Gear profiles
  • Serrations
  • Grooves
  • Threads

Quality Standards

  • DIN 5480
  • ISO 4156
  • GOST 6033-51
  • ANSI B92.1-1970
  • ANSI B92.2M-1980

Designs & Dimensions

  • Module range: 0.3 – 2.0 mm
  • Workpiece length, max: 1000 mm
  • Profile length, max: 180 mm
  • Helix angle, max: < 25°
  • Pressure angle: > 25 mm

Availability of rolling rack tooling services varies by facility. Contact your Star SU representative for details.

Star SU delivers world-class gear cutting tools, advanced coating technologies, and engineering expertise that help manufacturers improve precision, productivity, and performance. Driven by decades of innovation and global expertise, we engineer complete solutions that support the evolving demands of gear manufacturing worldwide.


5200 Prairie Stone Parkway
Suite 100
Hoffman Estates, IL 60192 USA

Tel. (847) 649-1450
Fax. (847) 649-0112